A low-cost open-source retrofitting platform for analog water meter digitization
Created by
Ramesh reddy D
Created:
2/11/26
Submitted:
10/7/26
Published:
10/7/26
Category
Description
Experimental validation demonstrates significant reductions in OCR processing time and server load
compared to conventional full-frame pipelines, while maintaining reliable digit recognition accuracy. The
complete hardware design, firmware, and documentation are released under an open-source license to enable
reproducibility and large-scale deployment.
Analog water meters remain widely deployed due to their robustness and regulatory approval; however, their
lack of digital interfaces necessitates manual readings, resulting in delayed consumption analysis and operational
inefficiencies. This article presents an open-source, low-cost hardware platform for retrofitting existing analog
water meters using an ESP32-CAM imaging node combined with a custom power and illumination PCB. The
system captures periodic images of the meter dial and transmits them to a centralized server for optical character
recognition (OCR).
Experimental validation demonstrates significant reductions in OCR processing time and server load com-
pared to conventional full-frame pipelines, while maintaining reliable digit recognition accuracy. The complete
hardware design, firmware, and documentation are released under an open-source license to enable reproducibility
and large-scale deployment.